Volvo XC40 common problems & buying guide (2018–on)
Written by the C4R team from DVSA data and owner reports. Fact-checked 2026-10-08.
The 30-second verdict
The XC40 is a practical compact SUV with petrol, diesel, mild-hybrid, plug-in hybrid and battery-electric versions on the used market. The published evidence does not support treating every example as troublesome, but it does justify a thorough check of the infotainment, powered equipment and driver-assistance systems. Powertrain choice matters: a diesel needs a use pattern that lets it reach full temperature, while a plug-in hybrid or electric XC40 should be test-charged and checked for completed high-voltage and braking campaigns.
Buy on condition and history rather than trim alone. Check the exact registration on GOV.UK, ask a Volvo retailer to confirm campaign completion against the VIN, and commission a Volvo-capable diagnostic scan if warning messages or intermittent electrical symptoms appear.
At a glance
| Version | UK period | Main powertrains | Buyer note |
|---|---|---|---|
| XC40, first generation | 2018–on; mild facelift introduced in 2022 | Petrol, diesel on earlier cars, mild-hybrid petrol and plug-in hybrid | Test all electrical functions and match the engine to the intended use. |
| XC40 Recharge Pure Electric | 2021–2024 under the XC40 name; subsequently renamed EX40 | Single- and twin-motor battery-electric versions | Test AC and rapid-charging functions where possible, inspect both cables and verify all VIN-specific campaigns. |
Read the RAC model history · Read the Auto Express used-car guide
Known issues
The item below is a reported used-car issue, not a recall claim. It is retained because two independent motoring organisations report the same broad fault area. Their evidence supports a buying check; it does not show that every XC40 will be affected or establish one cause and repair for every symptom.
Infotainment, software and electrical glitches
- What you may notice: a frozen or restarting centre display, lost phone or data connectivity, intermittent driver-assistance messages, or a powered feature that does not operate consistently.
- What the evidence supports: What Car? records minor electronic glitches, particularly involving infotainment and electronic driver aids, in XC40 owner feedback. RAC separately advises checking all powered and infotainment functions because electrical and software issues have been reported. Neither source establishes that the problem is confined to one model year or proves a universal failed component.
- Check when buying: pair a phone, make a call, use navigation and audio, test both keys, cameras, parking sensors, climate controls, windows, mirrors, tailgate and driver aids. Switch the car off, lock it, restart it and repeat the key checks.
- Next step: if a fault recurs, obtain a whole-vehicle scan and have the 12V supply, software status and network faults tested before authorising hardware replacement.
- Sources: What Car? used XC40 reliability review · RAC XC40 2018–2023 used review
MOT watch-points
No model-level pass rate, mileage figure or defect ranking is quoted because no audited XC40-specific MOT aggregate was supplied with the source guide. Check the history of the exact registration and inspect the car itself. Useful checks include:
- tyre condition and wear across both shoulders;
- brake discs, pads and parking-brake operation;
- suspension joints, bushes and springs;
- warning lamps for the engine, braking, restraint and driver-assistance systems;
- exterior lights, including the rear indicators; and
- on diesel cars, smoke, emissions warnings and evidence of repeated emissions-system work.
Check the registration at GOV.UK — Check MOT history. The underlying DVSA anonymised MOT tests and results are published as open data.
Confirmed recalls — DVSA data
The table below comes only from a programmatic filter of C4R's local DVSA Vehicle Safety Branch recalls CSV. The filter selected Make = VOLVO CAR and the two XC40 model labels present in the file: XC40 and XC40 RECHARGE. It returned 15 rows and 15 unique recall references: 14 rows labelled XC40 and one labelled XC40 RECHARGE.
Dates are the launch and build dates recorded in the CSV, not registration dates. A car built inside a listed window is not necessarily affected. Check the registration at the GOV.UK recall checker, then ask a Volvo retailer to verify completion against the VIN.
| DVSA reference | CSV model | Launched | Build window | Defect and remedy, summarised |
|---|---|---|---|---|
| R/2018/224 | XC40 | 17 August 2018 | 20–21 June 2018 | Rear-seat-back lock strikers could be missing, so the backrest might not remain upright. Fit the missing striker plates. |
| R/2018/314 | XC40 | 12 November 2018 | 6 October 2017–30 October 2018 | Vehicle Connectivity Module software might not operate correctly. Upgrade the module software. |
| R/2020/071 | XC40 | 16 March 2020 | 29 November 2019–21 February 2020 | A brake-booster securing nut could be missing. Fit the missing nut. |
| R/2020/073 | XC40 | 16 March 2020 | 9 November 2018–9 March 2020 | Automatic emergency braking might not always engage. Download revised software. |
| R/2020/269 | XC40 | 15 September 2020 | 13 January–14 May 2020 | A bolt in the high-voltage battery disconnect unit might not have been tightened to specification and could loosen. Replace the high-voltage battery. |
| R/2021/017 | XC40 | 25 January 2021 | 7 February–9 December 2020 | An engine-compartment cable harness might be positioned incorrectly. Secure it in the correct position. |
| R/2021/025 | XC40 | 28 January 2021 | 31 October 2019–19 June 2020 | Two brake-booster nuts might have insufficient torque. Replace them with locknuts tightened correctly. |
| R/2021/060 | XC40 RECHARGE | 24 February 2021 | 13 March 2020–19 February 2021 | High-voltage contactors could open while driving, disconnecting the high-voltage system and causing loss of propulsion. Upgrade the software. |
| R/2021/331 | XC40 | 18 September 2021 | 23 October–7 December 2020 | A weld in the brake hydraulic unit could be insufficient or missing. Replace the hydraulic unit. |
| R/2021/429 | XC40 | 13 December 2021 | 2 October 2017–18 April 2019 | The starter motor could engage incorrectly, causing noise or a non-start. Download modified software. |
| R/2023/025 | XC40 | 24 January 2023 | 19 August 2022–13 January 2023 | Brake-control-module software could contain an error. Update the module software. |
| R/2023/263 | XC40 | 4 September 2023 | 12 May 2021–21 June 2023 | An O-ring could twist or break, causing an oil leak, a low-oil warning or an unusual cabin smell and, in the worst case, a thermal event. Replace the O-ring. |
| R/2024/012 | XC40 | 15 January 2024 | 13 October 2022–20 December 2023 | A software error could make the left rear indicator stop working intermittently. Upgrade the software. |
| R/2025/211 | XC40 | 23 June 2025 | 27 October 2020–11 June 2025 | Braking could be lost temporarily after downhill coasting in B mode or while using One Pedal Drive. Install modified software by over-the-air update. |
| R/2026/272 | XC40 | 13 July 2026 | 12 March 2019–6 December 2021 | A high-voltage battery manufacturing defect could allow cells to overheat when fully charged, with a worst-case fire risk while parked. Inspect and replace cells if necessary and install modified software. |
“Vehicle Numbers” in the CSV describes the wider campaign row and is not a count of used XC40s still affected. Completion status is VIN-specific.
Buying one? Our checklist
- Match the VIN on the car, V5C and service records; review invoices rather than relying on service stamps alone.
- Check the registration on GOV.UK and ask a Volvo retailer to check the VIN for completed and outstanding campaigns.
- Arrange a genuinely cold start. Investigate warning lamps, smoke, fluid leaks, unusual smells, starter noise or a slow start.
- Test every screen, key, camera, parking sensor, window, mirror, light, climate-control function, powered tailgate and driver aid.
- Have a Volvo-capable whole-vehicle scan performed if there are warning messages or a patchy electrical history.
- On an automatic, check engagement of Drive and Reverse and make sure changes remain smooth from cold through a full road test.
- On a diesel, review the use pattern and any DPF or EGR invoices; repeated short trips are a poor match for a diesel emissions system.
- On a plug-in hybrid or electric version, test charging, inspect the port and cables, check for battery or propulsion warnings and request a battery-health assessment where available.
- Inspect both faces of the brake discs, pad life, tyre wear and suspension condition rather than judging them from the outer face alone.
- Check the MOT history and commission an independent inspection if the history, charging behaviour or warning messages are unclear.
Running costs
- Vehicle tax: check the exact registration on GOV.UK. First-registration date, CO₂ figure, powertrain and original list price can affect the amount due.
- Insurance: obtain a quote for the exact registration, driver and postcode rather than relying on a model-wide group range.
- Fuel or electricity: compare like-for-like official figures for the exact derivative. Real use depends on journey type, temperature, speed and, for a plug-in hybrid, how often it is charged.
- Servicing and tyres: price the exact engine, wheel size and service schedule before buying; four-wheel-drive and higher-output versions can have different consumable requirements.
Sources & further reading
- DVSA Vehicle Safety Branch Recalls Database
- GOV.UK — Check if a vehicle has been recalled
- GOV.UK — Check MOT history
- DVSA anonymised MOT tests and results
- What Car? — used Volvo XC40 reliability review
- RAC — Volvo XC40 2018–2023 used review
- Auto Express — used Volvo XC40 Mk1 buying guide
Contains public sector information licensed under the Open Government Licence v3.0.