Volvo V60 common problems and buying guide (2010–on)
Written by the C4R team from DVSA data and owner reports. Fact-checked 2026-10-08.
The 30-second verdict
The V60 is a comfortable premium estate, but the badge covers two quite different generations and a wide range of drivetrains. The first-generation car needs especially careful identification: manuals, Geartronic automatics, Powershift dual-clutch automatics, five- and four-cylinder diesels, petrol engines and the diesel plug-in hybrid were all sold. The second generation moved to Volvo's SPA platform and later added petrol mild hybrids and T6/T8 Recharge plug-in hybrids.
For a first-generation diesel, inspect the emissions-system history and make sure its previous use suited a DPF. Test any automatic from cold and fully warm, and identify the gearbox rather than assuming every V60 automatic is the same. Selected 2015–2016 four-cylinder petrol engines also deserve an oil-consumption check. On a plug-in hybrid, test charging and electric rear-axle drive as well as the petrol or diesel engine. For every car, the registration and VIN should be checked for completed recall work.
Generations at a glance
| Generation | UK period | Main choices | Buyer note |
|---|---|---|---|
| First generation | 2010–2018 | Petrol and diesel engines, manuals, Geartronic and selected Powershift automatics; diesel plug-in hybrid; V60 Cross Country | Engine and gearbox identification matter more than the trim badge. The 2014-model-year update brought revised styling and a changing engine range. RAC 2010–2013 review · RAC 2014–2018 review |
| Second generation (SPA) | 2018–on | Four-cylinder petrol and diesel engines, later mild hybrids, and T6/T8 plug-in hybrids; V60 Cross Country | The used-fault record is less settled than for the older car. Recall and software history are important. Auto Express Mk2 buying guide |
Known issues
These are inspection points, not claims that every V60 will fail. Each non-recall issue below is supported by two genuinely independent sources. A warning light or symptom still needs diagnosis on the individual car.
1. DPF blockage and EGR faults on first-generation diesels
- Label: Reported by owners and independent used-car publications.
- What you may notice: a DPF or engine warning, reduced power, limp-home mode, hesitation or rough running.
- Which cars: early first-generation diesels are the main DPF concern in the V60-specific evidence. What Car? separately identifies EGR trouble on certain D4-engined cars. Do not extend that warning to every engine or model year.
- Check when buying: ask how the car has been used, inspect invoices for repeated EGR, DPF or sensor work, and obtain a Volvo-capable scan showing stored codes and relevant live data. Repeated short journeys are a poor use pattern for a diesel that needs to complete DPF regeneration.
- Next step: distinguish soot loading from a failed pressure or temperature sensor, EGR fault, boost leak or another engine problem before approving cleaning or replacement.
- Evidence: What Car? V60 reliability review reports early-diesel DPF blockage and EGR faults on certain D4s; Parkers' used XC60 guide independently records DPF and EGR trouble on the related Volvo engine family as it ages.
2. Jerky or jumping shifts on some first-generation automatics
- Label: Reported in an owner survey and by an independent transmission specialist.
- What you may notice: jerky or jumping changes, shudder while moving away, delayed engagement or a transmission warning.
- Which cars: the evidence supports careful testing of first-generation automatics. Some V60s used the MPS6 Powershift wet dual-clutch gearbox, while others used Geartronic units; identify the actual transmission from the VIN or build data before applying gearbox-specific advice.
- Check when buying: start from cold, select Drive and Reverse several times, crawl in traffic, reverse up a gentle incline and repeat the test when fully warm. Require itemised service and repair invoices.
- Next step: obtain fault codes, fluid-condition evidence and a specialist road test. The symptoms do not prove one universal cause, so do not authorise a clutch, valve-body or complete gearbox solely from a short test drive.
- Evidence: RAC's 2014–2018 V60 used review records owner reports of jerky or jumping gear shifts; Eco Torque's Ford/Volvo Powershift guide independently lists the V60 among MPS6 applications and describes recurring Powershift faults seen by the specialist.
3. Excessive oil consumption on selected early four-cylinder petrol engines
- Label: Manufacturer technical documentation corroborated by an independent used-car publication.
- What you may notice: repeated top-ups, a low-oil-level message, blue exhaust smoke or an invoice trail for formal consumption testing.
- Which cars: Volvo's North American technical and warranty documents include specified 2015–2016 V60s with VEP4/Drive-E engines. They are market- and engine-code-specific, so a UK car should be checked by VIN, engine code and serial number rather than by registration year alone.
- Check when buying: inspect the oil level and service history, ask how much oil is added between services, and look for evidence of a measured consumption test or piston-and-ring work. A clean exhaust on one short visit does not rule out consumption.
- Next step: measure consumption and rule out external leaks and crankcase-ventilation faults before considering internal engine work. The Volvo material specifies piston and ring replacement in defined cases; it does not justify assuming that every low-oil warning needs an engine rebuild.
- Evidence: Volvo Technical Journal TJ 32216.3.0, hosted by NHTSA covers low-oil messages and piston replacement on listed Drive-E engines; Parkers' used XC60 guide independently identifies pre-2016 high oil consumption on the same Volvo engine family and the piston-and-ring remedy. Volvo's later extended-warranty bulletin P10186 explicitly includes specified 2015–2016 V60 VEP4 applications, but its US coverage terms do not transfer automatically to the UK.
4. Electric rear-axle drive noise or loss of drive on plug-in hybrids
- Label: Manufacturer technical guidance corroborated by independent technical reporting.
- What you may notice: a rear whine or grinding noise that rises with road speed in electric mode, hesitation, loss of rear electric propulsion, an unavailable AWD mode or a hybrid-system warning.
- Which cars: plug-in-hybrid V60 variants fitted with Volvo's ERAD system. The technical journal covers several vehicle types and model years; it is a diagnostic guide, not evidence that every V60 plug-in hybrid will fail.
- Check when buying: begin with a charged battery, drive in electric mode, listen from the rear at different speeds, test AWD where safe and scan the hybrid modules with Volvo-capable equipment.
- Next step: establish whether the noise or drive loss comes from the ERAD motor, transmission or another component. Volvo's journal says the motor or transmission can often be replaced separately and that complete ERAD replacement is rarely necessary.
- Evidence: Volvo Technical Journal TJ 33358.7.0, hosted by NHTSA sets out ERAD fault tracing for noise, hesitation and loss of power and includes V60 plug-in-hybrid vehicle types; InsideEVs' ERAD investigation independently reports the issue across Volvo plug-in hybrids, including the V60, using technician interviews, repair-shop evidence and Volvo technical journals.
MOT watch-points
No audited V60-specific MOT aggregate was supplied with the source guide, so this page does not invent a pass rate, mileage figure or defect ranking. Check the exact registration at GOV.UK — Check MOT history and inspect the car itself.
Useful checks include:
- all four tyres, including inner shoulders, age and matching specification;
- suspension joints, bushes, springs and dampers;
- brake condition, imbalance and warning lamps;
- engine, emissions, SRS, ABS and stability-control warning lamps;
- diesel smoke and any history of emissions-related failures; and
- lights, windscreen, washers, wipers and powered tailgate operation.
The underlying DVSA anonymised MOT tests and results are open data, but no model statistic is quoted until C4R's model-level analysis has been audited.
Confirmed recalls — DVSA data
C4R programmatically filtered the local DVSA Vehicle Safety Branch recalls CSV for rows where Make is exactly VOLVO CAR and Model is exactly V60. That produced 45 rows covering 39 unique recall references. V60 Cross Country rows labelled V60CC were excluded rather than silently merged. R/2019/180 occupies six V60 rows with different build windows, and R/2015/249 occupies two.
Dates below are campaign launch and build dates recorded in the CSV, not registration years. Where the CSV has no build dates, this guide says so rather than inferring them. Campaign vehicle totals are not quoted because they relate to the wider campaign row, not the number of V60s still affected. Always check the registration at the GOV.UK recall checker and ask a Volvo retailer to check the VIN and completion status.
Wheels, steering, suspension and braking
- R/2010/166 — launched 18 October 2010; build dates unavailable: wheel bolts might not have been hardened correctly and could corrode, loosen and, in the worst case, allow a wheel to detach. Remedy: replace the standard wheel bolts.
- R/2011/094 — launched 20 July 2011; build dates unavailable: the upper power-steering return line could detach, leak fluid and make the steering heavy. Remedy: replace the return line.
- R/2012/104 — launched 14 September 2012; build dates unavailable: the wiper mechanism could chafe the brake-booster vacuum line and reduce braking assistance. Remedy: inspect, reroute and replace the line if damaged.
- R/2013/140 — launched 28 November 2013; build dates unavailable: premature auxiliary-belt-tensioner wear could remove steering assistance and, in some circumstances, affect the cambelt area. Remedy: replace the auxiliary belt and tensioner.
- R/2015/040 — launched 19 February 2015; built 2 December 2010–2 February 2015: on manual cars with stop/start, parking-brake software could allow an unintended release while the engine was running and the gear lever was moved. Remedy: update the parking-brake module software.
- R/2019/135 — launched 26 April 2019; built 25 September 2018–1 April 2019: a rear-suspension link nut and screw might have been assembled incorrectly. Remedy: inspect and replace them where required.
- R/2019/224 — launched 17 July 2019; built 10 December 2018–18 April 2019: the wrong left upper control arm might have been fitted. Remedy: fit the correct arm.
- R/2020/073 — launched 16 March 2020; built 21 January 2019–9 March 2020: Automatic Emergency Braking might not always engage. Remedy: install updated software.
- R/2021/331 — launched 18 September 2021; built 2 December 2019–8 December 2020: the brake hydraulic unit could have an insufficient or missing welded connection. Remedy: replace the hydraulic unit.
- R/2023/025 — launched 24 January 2023; built 11 August 2022–13 January 2023: brake-control-module software could be incorrect. Remedy: update the software.
- R/2024/446 — launched 5 November 2024; built 29 May 2019–8 August 2020: the rod between the brake pedal and brake booster might not have been tightened correctly, risking loss of the mechanical connection. Remedy: inspect and tighten it where necessary.
- R/2025/211 — launched 23 June 2025; built 7 June 2019–11 June 2025: braking could be lost temporarily after coasting downhill in B mode or while using One Pedal Drive. Remedy: install modified software by over-the-air update.
Engine, fuel, cooling and driveline
- R/2010/215 — launched 26 November 2010; build dates unavailable: engine/transmission calibration could let the engine stall at low speed. Remedy: update the control software.
- R/2010/224 — launched 3 December 2010; build dates unavailable: on certain five-cylinder engines, incorrectly installed high-pressure fuel pipes could leak and create a fire risk. Remedy: replace the pipes.
- R/2012/056 — launched 24 April 2012; build dates unavailable: non-conforming connecting rods could cause sudden bottom-end engine failure. Remedy: replace the engine on affected vehicles.
- R/2015/204 — launched 23 October 2015; build dates unavailable: an insufficiently hardened crankshaft could fail, with loss of power or knocking as possible warnings. Remedy: replace the engine on affected vehicles.
- R/2015/249 — launched 16 December 2015; two V60 rows built 21 May 2014–11 December 2015 and 11 November–11 December 2014; R/2015/254 — launched 21 December 2015; built 21 November 2014–17 April 2015; R/2015/253 — launched 18 January 2016; built 21 November 2014–17 April 2015: the fuel gauge could show an incorrect level. The CSV remedies call for software updates when available and, until the update, keeping the tank above roughly one-third.
- R/2016/027 — launched 19 February 2016; built 21 January 2015–18 February 2016: a software issue could cause a momentary engine cut-out and affect the instruments, infotainment and steering assistance. Remedy: update control-unit software.
- R/2016/249 — launched 26 October 2016; built 1 July 2010–20 April 2015: coolant leakage or oil seepage during warm-up could cause smoke or a slow-developing engine-bay fire. Remedy: modify the coolant bypass valve and fit a new exhaust-manifold gasket.
- R/2018/377 — launched 4 January 2019; built 11 April 2015–30 May 2016: internal cracks could develop in a rubber fuel hose. Remedy: replace affected hoses.
- R/2019/180 — launched 7 October 2019; six V60 CSV rows with build windows 3 June 2013–18 October 2016, 23 October 2013–16 October 2016, 25 April 2014–6 May 2018, 9 April 2015–4 June 2018, 24 April 2015–14 November 2016 and 12 May 2015–4 July 2016: the plastic inlet manifold could melt and deform. Remedy: install improved soot-reduction software, clean the TMAP and EMAP sensors and fit extra hoses where necessary.
- R/2020/205 — launched 8 July 2020; built 3 June 2013–10 January 2017; R/2020/210 — launched 16 July 2020; built 23 October 2013–14 November 2016: trapped air could lead to insufficient engine-component cooling. Remedy: add a degassing line between the radiator and expansion tank.
- R/2021/205 — launched 7 June 2021; built 19 June 2018–9 December 2019: a 15A fuse could blow and stop the low-pressure fuel pump. Remedy: fit a 20A fuse able to withstand the peak load.
- R/2021/282 — launched 2 August 2021; built 1 June–16 July 2021: fuel-tank pressure could make the gauge show fuel when the tank was empty. Remedy: update ventilation-valve software.
- R/2022/313 — launched 27 October 2022; built 25 March 2021–5 October 2022: an engine-control-module software error could prevent the combustion engine from starting. Remedy: install updated software.
- R/2023/263 — launched 4 September 2023; built 2 December 2020–6 July 2023: an O-ring could twist or break, causing an oil leak and, in the worst case, a thermal event. Remedy: replace the O-ring.
- R/2025/117 — launched 24 March 2025; built 15 May 2019–1 December 2021: a high-voltage-battery manufacturing defect could let cells overheat when fully charged, creating a parked-vehicle fire risk in the worst case. Remedy: inspect and replace the battery if necessary and install modified software.
Airbags, seatbelts, trim and communications
- R/2012/028 — launched 7 March 2012; build dates unavailable: movement of the front seats could detach an incorrectly secured SRS wiring harness and prevent front or side airbag deployment. Remedy: inspect, reroute and secure the harness.
- R/2012/144 — launched 13 November 2012; build dates unavailable: incorrectly tightened A-pillar trim screws could let the trims crack or detach during curtain-airbag deployment. Remedy: replace both trims and screws.
- R/2016/117 — launched 1 June 2016; built 9–22 May 2016: the driver's airbag gas generator might not deploy as intended. Remedy: replace the driver's airbag module.
- R/2016/257 — launched 1 November 2016; built 15 September 2015–19 August 2016: an incorrectly formed front-seatbelt buckle stud could separate in a collision. Remedy: inspect and replace the buckle if required.
- R/2017/002 — launched 3 January 2017; built 30 August–21 October 2016: an out-of-specification airbag initiator could prevent deployment. Remedy: replace affected airbags.
- R/2018/314 — launched 12 November 2018; built 13 December 2017–30 October 2018: the Vehicle Connectivity Module could have a software fault. Remedy: update its software.
- R/2020/192 — launched 1 July 2020; built 22 June 2010–27 August 2018: the flexible steel cable supporting the front-seatbelt anchor could fatigue or break. Remedy: fit the redesigned seatbelt fastening.
- R/2021/001 — launched 7 January 2021; built 10–22 September 2020: the SRS control unit might not have been tightened correctly to the body. Remedy: inspect and tighten it.
- R/2025/386 — launched 6 October 2025; built 25 June–27 August 2025: a front-seatbelt torsion bar could be defective. Remedy: replace affected seatbelts.
Recall interpretation: these campaigns are separate from the non-recall inspection points above. Only a registration or VIN check can establish whether a particular car was included and whether the work is complete.
Buying one? Our checklist
- Match the VIN on the car, V5C and service record; identify the exact engine, gearbox and drivetrain.
- Check the registration on GOV.UK, then ask a Volvo retailer to confirm open and completed campaigns by VIN.
- Arrange a genuinely cold start and investigate smoke, warning lamps, fluid loss, fuel smells or abnormal mechanical noise.
- Scan every control module with Volvo-capable equipment before and after the road test.
- On a diesel, inspect DPF and EGR codes and live data, and ask about the car's normal journey pattern.
- Test any automatic from cold and warm, including Reverse, parking manoeuvres, crawling traffic and open-road acceleration.
- On a 2015–2016 four-cylinder petrol, check oil-consumption history and any evidence of formal testing or piston-and-ring work.
- On a plug-in hybrid, test charging, electric-only running, rear electric drive and the charging cable; obtain a high-voltage-battery assessment.
- Test every key, screen, camera, sensor, seat, window, mirror, light, climate-control function and the powered tailgate if fitted.
- Inspect the tyres, brakes and suspension, and compare the car with its online MOT history.
- Commission an independent Volvo-specialist inspection if the history, warning lights or road-test behaviour are unclear.
Running costs
- Vehicle tax: check the exact registration. First-registration date, CO₂ figure, powertrain and, on some cars, original list price can change the amount.
- Insurance: obtain a quote for the exact derivative, driver and postcode rather than relying on an unverified model-wide group range.
- Fuel and electricity: diesel suits sustained longer journeys better than repeated short trips. Plug-in-hybrid consumption depends heavily on charging frequency and trip length, so no single mpg figure describes every owner.
- Servicing: price routine work for the exact engine, gearbox and hybrid system. Evidence of correct previous servicing is more valuable than a generic model estimate.
Related checks and fault codes
P0401 (EGR flow) · P2002 (DPF efficiency) · P2463 (DPF soot accumulation) · P0700 (transmission control request) · P0562 (low system voltage)
Sources and further reading
- DVSA Vehicle Safety Branch Recalls Database
- GOV.UK — Check if a vehicle has been recalled
- GOV.UK — Check MOT history
- DVSA anonymised MOT tests and results
- What Car? — used Volvo V60 2010–2018 reliability review
- RAC — Volvo V60 2010–2013 used review
- RAC — Volvo V60 2014–2018 used review
- Auto Express — used Volvo V60 Mk1 buying guide
- Auto Express — used Volvo V60 Mk2 buying guide
- Parkers — used Volvo XC60 Mk1 guide (shared Volvo engine-family evidence)
- Eco Torque — Ford/Volvo Powershift guide
- Volvo Technical Journal TJ 32216.3.0, hosted by NHTSA
- Volvo extended-warranty bulletin P10186, hosted by NHTSA
- Volvo Technical Journal TJ 33358.7.0, hosted by NHTSA
- InsideEVs — Volvo ERAD investigation
Contains public sector information licensed under the Open Government Licence v3.0.